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MODEL T-V100 · Série de Rotulagem para Superfícies Planas

Rotuladora Servo Visual CCD em Linha (T-V100)

Rotuladora servo visual CCD em linha com compensação de três eixos X/Y/θ e sucção a vácuo. Dispensa gabaritos mecânicos, corrigindo automaticamente deslocamento e ângulo com precisão de ±0,05mm–±0,1mm para eletrônicos, energia, óptica e área médica.

Key Engineering Specifications (T-V100)

Rotuladora Servo Visual CCD em Linha (T-V100) achieves ±0.05mm – ±0.1mm (depending on product) labeling accuracy at speeds of 8–30 pcs/min (adjustable by product size). Applicable product size: Flat precision workpieces (jig-free CCD visual positioning); label size: Self-adhesive, high-temperature, anti-counterfeit & FPC labels; machine footprint: 900 × 700 × 1450 mm (L×W×H, customizable) (AC 220V / 50Hz / 1.2kW | Air Pressure: 0.4–0.6 MPa, Integrated heavy-duty frame (customizable)).

T-V100 ±0.05mm – ±0.1mm
Rotuladora Servo Visual CCD em Linha (T-V100)
Applicable Containers & Labeling Samples: Rotuladora Servo Visual CCD em Linha (T-V100) Applicable Samples
PRODUCT PROMOTIONAL VIDEO · LIVE MACHINE DEMO

T-V100 — Live Visual Servo Labeling Promotional Video

Three-stage live factory demonstration covering full machine operation, jig-free coil visual alignment, and X/Y/θ angle-corrected precision labeling.

Video Chapter Navigation

Rotuladora Servo Visual CCD em Linha (T-V100) Studio View
Front Studio View & Frame Layout

Integrated HMI touchscreen, industrial CCD camera, ring shadowless light, and variable-speed conveyor.

T-V100 — Technical Parameters Table

Standard factory configuration parameters. Non-standard dimensions and speed upgrades can be customized.

Rotuladora Servo Visual CCD em Linha (T-V100) — Technical Specification Sheet
Parameter Specification Value Engineering Note
Modelo T-V100 Dongguan Henglitong Standard / Custom Series
Labeling Mode Flexible visual positioning servo labeling with X/Y/θ angle correction CCD Vision + X/Y/θ 3-Axis Servo Compensation
Precisão de Rotulagem ±0.05mm – ±0.1mm (depending on product) Servo / Stepper Closed-Loop Control
Velocidade de Rotulagem 8–30 pcs/min (adjustable by product size) Adjustable via PLC Touch Screen
Visual Configuration 200W / 500W pixel CCD industrial camera + ring shadowless light (optional upgrade) Ring shadowless light eliminates reflection & shadow
Recognition Mode Contour recognition, feature point recognition & MARK point positioning Jig-free automated offset & angle detection
Dimensões de Produto Aplicáveis Flat precision workpieces (jig-free CCD visual positioning) Custom fixtures available for special shapes
Tamanho de Rótulo Aplicável Self-adhesive, high-temperature, anti-counterfeit & FPC labels Supports opaque or transparent self-adhesive labels
Dimensões da Máquina (C×L×A) 900 × 700 × 1450 mm (L×W×H, customizable) Heavy-duty stainless steel & anodized aluminum frame
Alimentação Elétrica AC 220V / 50Hz / 1.2kW | Air Pressure: 0.4–0.6 MPa 110V/220V/380V 50/60Hz configurable for destination country
Peso Líquido Integrated heavy-duty frame (customizable) Export fumigation-free wooden crate packaging
Diâmetro Interno do Tubete Ø76 mm Standard industrial roll core
Diâmetro Externo Máx. da Bobina Max. Ø300 mm High-capacity unwind disc
Configurações Opcionais e Datador Label defect visual detection; QR/barcode traceability module; Defective product auto rejection; Dual-camera high-precision positioning; MES data docking; Auto loading/unloading line Ribbon coder, inkjet, vision inspection, inline conveyor
Indústrias Atendidas Precision Electronics, Semiconductors, New Energy Batteries, Optical Lenses, Medical Devices, Precision Hardware, Plastic Shells, Wearable Parts 74+ verified industry cases available
Reference Factory Price (EXW) USD $12800.00 Standard configuration baseline; custom jigs & inline options quoted on request
Customer Rating & Warranty ★ 5.0/5.0 (48 verified reviews) 12-month factory warranty, 30-day return policy & lifetime remote engineering support
ENGINEERING PROPOSAL · OVERVIEW & WORKFLOW

Equipment Overview & 9-Step Automated Working Process

This equipment is an on-line visual servo labeling machine equipped with an industrial CCD visual recognition system and a high-precision servo motion control system. Abandoning traditional hard positioning methods such as baffles and mechanical jigs, it automatically identifies product contours, feature points, and MARK positioning points through vision algorithms—correcting incoming material offset and angular deflection automatically for jig-free, flexible, ultra-high-precision labeling across precision electronics, new energy, medical devices, optical parts, hardware, and plastics.

  1. STEP 01 Conveyor feeds workpieces
  2. STEP 02 Photoelectric sensor detects arrival
  3. STEP 03 CCD camera captures part image
  4. STEP 04 Vision calculates X/Y & angle offset
  5. STEP 05 X/Y/θ servo compensates coordinates
  6. STEP 06 Vacuum head picks label accurately
  7. STEP 07 Precision placement at target zone
  8. STEP 08 Press-fit shaping & finished output
  9. STEP 09 Automated continuous cycle

Core Structure Composition (7 Integrated Modules)

Modular architecture integrating CCD imaging, 3-axis servo actuation, variable conveyor, and industrial safety controls.

MODULE 01

HMI Touch Control System

Integrates parameter setting, product program storage, speed adjustment, output statistics, fault alarms, and calibration with one-click multi-formula switching for rapid model changeover.

MODULE 02

CCD Visual Module + Dedicated Light Source

High-pixel industrial camera paired with a ring shadowless light source eliminates reflection and shadow interference, intelligently capturing product features to compute X/Y offset and rotation angle.

MODULE 03

High-Precision X/Y/θ Servo Labeling Actuator

Equipped with an X, Y, θ three-axis angle compensation servo module and vacuum label-picking head, ensuring stable picking and flat, bubble-free labeling without warping or skew.

MODULE 04

Frequency Conversion Conveyor Line

Speed-adjustable conveyor handles products of varied dimensions smoothly and integrates seamlessly with upstream and downstream automated production lines.

MODULE 05

Photoelectric Detection Sensor Module

Detects product arrival in real time to accurately trigger vision capture and labeling cycles, preventing empty or missed labeling.

MODULE 06

Integrated Electrical Control Cabinet

Houses the industrial PC, servo drivers, vision controller, power supply, and pneumatic elements with standardized wiring and high integration for straightforward maintenance.

MODULE 07

Safety Warning & Control Module

Equipped with a three-color status tower light and emergency stop switch for real-time running, standby, and fault indication compliant with industrial safety standards.

5 Core Advantages, Optional Modules & Applicable Industries

Combining intelligent CCD visual recognition with X/Y/θ servo flexible correction, the T-V100 achieves jig-free, ultra-high-precision, multi-SKU labeling—reducing labor cost, boosting yield, and accelerating smart factory automation.

ADVANTAGE 01

Flexible Production, No Custom Jigs

Visual positioning replaces mechanical jigs—products can be placed without strict alignment. Model changeover takes only 3 minutes by recording a new vision template.

ADVANTAGE 02

Ultra-High Precision & Angle Correction

Automatically compensates incoming product translation and rotation to achieve ±0.05mm–±0.1mm accuracy, eliminating skew issues common on traditional mechanical labelers.

ADVANTAGE 03

Intelligent Detection, Defect-Free Output

Built-in no-material standby, label-shortage alarm, and missing-label detection continuously monitor production status to minimize defects.

ADVANTAGE 04

High Stability & Modular Maintenance

Industrial-grade servo drives and vision hardware deliver low failure rates, while modular architecture simplifies inspection and spare-part replacement.

ADVANTAGE 05

Strong Scalability & MES Integration

Ready to connect with MES data traceability, QR/barcode verification, automatic NG rejection, and auto loading/unloading lines.

OPTIONAL ACCESSORIES

Expandable Vision, Traceability & Line Modules

  • Label defect visual inspection system
  • QR code & barcode scanning traceability module
  • Defective product automatic rejection mechanism
  • Dual-camera high-precision positioning system
  • MES system data docking & reporting
  • Automatic loading & unloading conveyor pipeline
APPLICABLE INDUSTRIES

High-Precision Smart Manufacturing Sectors

Precision ElectronicsSemiconductor PartsNew Energy Battery ComponentsOptical LensesMedical DevicesPrecision HardwarePlastic ShellsWearable Device Parts

As 5 Principais Dúvidas de Compra Respondidas para Este Modelo (T-V100)

1. Este modelo é compatível com meus frascos, caixas ou linha atual?

Atende às faixas dimensionais da tabela acima e permite gabaritos, estrelas ou correntes centralizadoras sob medida. Opera de modo autônomo ou conectado à linha de envase.

2. Quais parâmetros determinam a velocidade e precisão reais?

A produção (un/min) depende do comprimento do frasco, tamanho do rótulo e alimentação. Envie as medidas da sua embalagem e rótulo para cálculo exato.

3. Quais opcionais de customização e impressão de data/lote estão disponíveis?

Oferecemos datador térmico (hot-stamp/ribbon), inkjet CIJ/TIJ, sensor óptico para rótulos transparentes, inspeção por câmera e tensão elétrica 220V/380V 60Hz.

4. Como enviar amostras para teste gratuito ou solicitar orçamento formal?

Preencha o formulário abaixo ou chame no WhatsApp (+86 15549490127). Envie amostras para nossa fábrica em Dongguan e gravaremos um vídeo HD de teste gratuitamente.

5. Quem acompanha o projeto técnico, teste FAT e suporte pós-venda?

Nossa equipe de 10 engenheiros mecânicos e de CLP acompanha tudo até a aprovação FAT em vídeo, enviando manual, esquema elétrico, kit de peças de reposição e suporte remoto.

Related Models in Série de Rotulagem para Superfícies Planas

Solicitar Orçamento ou Teste Gratuito com Suas Amostras — T-V100

Informe as dimensões do seu frasco e rótulo. Nosso engenheiro responderá em até 12 horas com a indicação da máquina e cotação.

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